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PLW / PLP Series Specification

PLW / PLP – Shaftless, Pintle Loading Cable Winders & Payouts

Patented shaftless design concept replacing the traditional shaft with pintles for effortless one-man operation.

Capacity / SWL 1000Kg – 8000Kg Max Drum Weight
Drum Diameter 350mm – 2600mm Drum Diameter Range
Manufacturing Nottingham, UK
Request Technical Quotation Call +44 (0)115 939 0200
PLW / PLP Series
Patented shaftless design concept replacing the traditional shaft with pintles for effortless one-man operation.
BRITISH ENGINEERING β€’ PUWER 98 COMPLIANT β€’ CE/UKCA

Engineering Overview

Autoreel PLW machines use a patented design concept that replaces the traditional shaft and utilises pintles to support the cable drum, making loading very easy, reducing heavy handling, and increasing the efficiency of one-man operation.

Every model in the range is available in two configurations: PLW and PLP. The PLW is the powered take-up winder β€” it drives and rotates the drum to pull and wind material on. The PLP is its braked pay-off (de-reeler) counterpart, sharing the same shaftless pintle-loading arms and one-man floor loading, but fitted with a controlled brake instead of a drive motor so it feeds material off the drum under tension rather than winding it on. The two are commonly paired β€” a PLP de-reeling the master supply drum while a PLW takes up the finished reel β€” and every model size (1000 through 8000) is offered in both forms, with the PLP's shorter machine depth reflecting the absence of the drive housing (see the technical table below).

The PLW cable winding machine layout gives the operator a clear view and full monitoring of the operation from a single station. Easier loading and operation mean faster turn-around and thus make an important contribution to the economy of the winding process. For this reason, the PLW/PLP series is especially suitable for multi-product, continual usage, or large volume applications.

Autoreel’s PLW/PLP series cable winding machines incorporate modern state-of-the-art technology using a combination of electrical and hydraulic power. The series is designed for use with electrical cable, wire rope, telephone cable, flexible hose, and similar reel form materials. The machines accept all standard Autoreel attachments. Autoreel PLW/PLP cable winding machines are built for heavy-duty usage and are available in drum weight capacities up to 8,000kg and drum diameters of up to 2,600mm.

Interactive 3D Digital Twin Real-Time Operational Model

Watch a 3D Simulated Demonstration of the PLW

Interact with the full 15-stage loading cycle in 3D: see ground-level roll-in, hydraulic arm pinch, torque bracket alignment, safety cage descent, and high-speed spin with full 360Β° orbit control.

Machinery in Action β€’ Factory Demonstration

Official Machine Demonstration

Autoreel PLW Series: Patented Shaftless Pintle Floor Loading & Winding

Watch the Autoreel PLW motorised pintle arms engage, lift, and wind heavy cable drums directly from ground level in under 2 minutes without overhead cranes.

PLW / PLP Series Technical Specification Table (1000Kg – 8000Kg Models)

Technical ParameterPLW 1000 / PLP 1000PLW 2000 / PLP 2000PLW 4000 / PLP 4000PLW / PLP 6000PLW 8000 / PLP 8000
Max Drum Diameter1500mm (60β€³)1800mm (71β€³)2200mm (86β€³)2400mm (96β€³)2600mm (102β€³)
Min Drum Diameter350mm (14β€³)350mm (14β€³)400mm (16β€³)500mm (20β€³)1000mm (39β€³)
Max Drum Width1000mm (39β€³)1150mm (45β€³)1275mm (50β€³)1400mm (55β€³)1650mm (65β€³)
Min Drum Width300mm (12β€³)300mm (12β€³)400mm (16β€³)450mm (18β€³)800mm (31β€³)
Machine Depth2260mm (PLW) / 2260mm (PLP)2350mm (PLW) / 2135mm (PLP)2800mm (PLW) / 2320mm (PLP)3310mm (PLW) / 2530mm (PLP)3650mm (PLW) / 3000mm (PLP)
Machine Height1820mm1910mm2180mm2260mm2650mm
Machine Width2670mm2830mm2800mm3100mm3310mm
Max Drum Weight1000Kg2000Kg4000Kg6000Kg8000Kg

Standard Equipment & Safety

  • Powered by an infinitely, variable speed motor.
  • Hydraulically operated drum width adjustment.
  • Mounted on steerable wheels.
  • Spring actuated foot brakes.
  • Ø50mm Pintles with a variety of Sleeves to suit a wide range of drum bores.
  • Various drum driving attachments.
  • Dead man control switch.
  • Operation and maintenance handbook.
  • Finished in Autoreel grey.

Optional Extras Available

  • A variety of linear measuring meters.
  • Collapsible coiling heads.
  • Electrical motor driven manoeuvring carriage.
  • Choice of hydraulically operated safety barrier or 2m high full safety guarding.
  • Fully automatic traversing mechanism.
  • Special sleeves and pintle cones tailored to non-standard drum arbor bores.

Bespoke Modifications & Custom Drum Requirements

Over 60% of all Autoreel machinery built at our Nottingham plant includes customised modifications such as extended drum widths, automatic closed-loop cable layering, hazardous area ATEX enclosures, or specialised coiling attachments. Contact our design desk on +44 (0)115 939 0200 or email autoreel@autoreel.co.uk.